Continuous Improvement Firm:
Kaizen
Successful Implementation of Kaizen Strategy
7 Conditions
Adapted from Gemba Kaizen: A Commonsense, Low-Cost Approach to Management, Masaaki Imai
The Seven Conditions
Top management commitment
Smart Executive
Setting up an organization dedicated to promote Kaizen
Appointing the best available personnel to manage the Kaizen process
Conducting training and education
Establishing a step-by-step process for Kaizen introduction.
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Kaizen and Lean Manufacturing
Kaizen Mindset
Quick and Easy Kaizen
Successful Implementation of Kaizen Strategy: 7 Conditions
Japanese-style Suggestion System
9 Waste Categories and 6 Guidelines of the Canon's Suggestion System
Five Ss at Canon
Case Studies
Fidelity Investments: Practicing Kaizen
Canon Production System (CPS)
Lean Production
7 Principles of Toyota Production System (TPS)
5 Elements of Enabling a Lean Approach
10 Commandments of Improvement
TPS-Lean Six Sigma Linking Human Capital to Lean Six Sigma
Glossary Kaizen & Lean Production key definitions and concepts
Quality Management
Deming's 14 Point Plan for Total Quality Management (TQM)
14 Slogans for TQM at Pentel, Japan
STRIDES a Model for Solving Complex Problems
Business Processes
Using Best Practice: The Trotter Scorecard
Enterprise-wide Business Process Management (EBPM)
8 Essential Principles of Enterprise-wide Business Process Management (EBPM)
Winning Organization
Balanced Organization: 5 Basic Elements
Ten3 Mini-Courses
Synergizing Business Processes (60 slides)
Synergizing Value Chain (200 slides)
The Problem Addressed
One of the most difficult aspects of introducing and implementing Kaizen strategy is assuring its continuity.
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10 slides
When a company introduces something new, such as quality circles, or total quality management (TQM), it experiences some initial success, but soon such success disappear like fireworks on summer night and after a while nothing is left, and management keeps looking for a new flavor of the month.
This if because the company lacks the first three most important conditions for the successful introduction and implementation of Kaizen strategy:
Top Management Commitment
All conditions are important. Without top management supporting every move, however, the trial will be short-lived regardless of other preconditions.
Top management may express commitment in many different ways, and it must take every opportunity to:
preach the message,
become personally involved in following up the progress of Kaizen, and
allocate resources for successful implementation.
Case in Point Fidelity Investments: Practicing Kaizen
Fidelitys practice of Kaizen began with the companys Chairman and CEO, Edward C. Johnson III. A long-time student of eastern philosophy and religion, Johnson became interested in Japanese management practices and discovered Kaizen... More
Case in Point Kaizen Time at Canon
In some Canon plants, the foremen are told to set aside the half-hour as Kaizen time time to do nothing but thinking improvement in the workshop. The foremen use this period to identify problems and work on Kaizen programs. Factories are advised not to hold meetings during this 30-minute period, and foremen should not even answer the telephone then... More
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References:
Kaizen: The Key To Japan's Competitive Success, Masaaki Imai
Gemba Kaizen: A Commonsense, Low-Cost Approach to Management, Masaaki Imai
Lean Manufacturing That Works, Bill Carreira
The Toyota Way, Jeffrey Liker
The Lean Manufacturing Pocket Handbook, Kenneth W. Dailey
Kaikaku: The Power and Magic of Lean, Norman Bodek
A Team Leader's Guide to Lean Kaizen, William Wes Waldo and Tom Jones
Kaizen Blitz
DVD by Association of Manufacturing Excellence (AME), USA
An AME Kaizen Blitz SM joins process experts from within host companies and participants from the outside. The team is trained to apply the AME Kaizen Blitz SM tools and is empowered to tackle a clearly defined problem. These "Learning by Doing" results are spectacular! US$60 ► BUY NOW!
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25 slides by Superfactory Excellence Program
KAIZEN What is Kaizen Implementation Steps Kaizen Blitz Roadblocks
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