Quick and Easy Kaizen
Quick and easy
Kaizen
helps eliminate or reduce wastes, promotes personal growth of employees and
the company, provides guidance for employees, and serves as a barometer of
leadership. Each kaizen may be small, but the cumulative effect is
tremendous.
The quick and easy kaizen process works as
follows:
-
The employee notices a problem or an
opportunity for improvement...
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Case in Point
Canon
The objectives of Canon
Production System (CPS) are to manufacture better quality
products at lower cost and deliver them faster. To achieve these
goals, 9 wastes are to be eliminated...
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Three Stages of the Suggestion System
1. Encouragement. In the first stage,
management should make every effort to help the workers provide suggestions,
no matter how primitive, for the betterment of the worker's job and the
workshop. This will help the workers look at the way they are doing their
jobs...
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Deming's 14 Point's Plan for Total Quality
Management (TQM)
Point 7:
Institute modern methods of supervision. The emphasis of
production supervisors must be to help people to do a better
job. Improvement of quality will automatically
improve productivity. Management must prepare to take
immediate action on response from supervisors concerning
problems such as inherited defects, lack of maintenance of
machines, poor tools or fuzzy operational definitions...
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STRIDES Problem Solving Model
The
STRIDES model
was developed by the Quality Support Council of
Fidelity Investments. This model
provides employees in every part of the corporation with a common
language and process for implementing
Kaizen
– a strategy of continuous improvement. As stated in Fidelity's Models
for Quality Improvement, STRIDES is the approach to use "where the
problem is more complex."
...
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Case in
Point
Using the Best Practice
at GE: The Trotter Scorecard
Many
GE
business units employ a tool called the Trotter Matrix to check on their
use of best practices. The scorecard was developed by Lloyd Trotter, who ran
the Electrical Distribution and Controls side at GE. He listed six desirable
attributes for each of his plants and then scored each attribute...
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Case in Point
GE: Lessons from Jack Welch
Jack Welch's goal was to make GE "the world's most competitive
enterprise." "We now know where productivity – real and limitless
productivity – comes from.
It comes from challenged, empowered, excited,
rewarded teams of people," he said.
Welch knew that the current
business environment requires an energized,
energizing leader: "You've got to be live action all day. And you've got
to be able to
energize others. Your cannot be this thoughtful, in-the-corner-office
guru. You cannot be a moderate, balanced, thoughtful, careful articulator of
policy. You've got to be on the lunatic fringe."1...
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Building
Trust To Improve Productivity
Research indicates2 that there is a strong
correlation between components of
trust (such as
communication effectiveness,
conflict management, and
rapport) and
productivity.
Cultural differences play a key role in the creation of trust, since
trust is built in different ways, and means different things in different
cultures...
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TPS-Lean Six Sigma
TPS-Lean Six Sigma is like a ‘turbo-charged’ Lean Six Sigma program.
TPS-Lean Six Sigma is a revolutionary, holistic
concept. It actively has human capital embedded in Lean Six Sigma in a
manner that not only stimulates commitment, integrity, work-life
balance, passion,
enjoyment at work and
employee engagement but also stimulates individual and team learning in
order to develop a motivated workforce and sustainable
performance improvement and
quality enhancement for the organization...
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